Product Parameters
| tem |
PU On Cast Iron Caster Wheel |
| Material |
POLYURETHANE |
| Type |
Plate Casters |
| Style |
SWIVEL |
| Customized support |
OEM, ODM |
| Place of Origin |
China |
Polyester wheels and polyurethane products:
1.Polyurethane forklift wheel
2.Wheels for logistics and transportation equipment
3.Wheels for the automobile manufacturing industry
4.Smart stereo garage wheel polyurethane
5.Wheels for industrial equipment
6.Recreational equipment high-speed wheels
7.All-round heavy duty mobile platform wheatwheel
8.Logistics warehousing AGV car wheel
9.ASRS polyurethane wheel
10.Automatic storage and retrieval systems for other customizations
Research and development of high-performance polyurethane materials
Has developed for special equipment, semiconductor industry, high temperature resistance, ultra-high speed, ultra-high load, anti-static, ultra-low wear polyurethane materials;
Application cases: roller coaster roller wheel (140km/h), monorail drive (high load), semiconductor industry dust-free roller, super bearing wheel and other polyurethane roller products in special industries and special conditions
Special polyurethane roller production and old wheel refurbishment
The company brought together a number of polyurethane material experts after several years of research and repeated trials, successfully solved the high-speed roller coaster wheel high-speed, high load caused by degum, internal heat damage, crushing and other problems, but also solved the imported roller coaster wheel, imported coal mine monorail parts with high cost, long delivery problems. The company has conducted long-term cooperation for Chimelong Paradise, Beijing Universal Studios, Sunac Paradise and many coal mines to renovate and renovate old wheelsCustomization of wheels.
Material development and analysis calculation
Jointly developed with international and domestic well-known material manufacturers to overcome high speed Mountain wheel material and process problems, developed high-speed (100km/h), heavy load (greater than 1.8 tons), high temperature resistance (operating temperature greater than 100ºC) polyurethane line Walk wheel.
After computer aided statics calculation (Ansys) and life analysis (FE-safe), and through dynamic test.
The company has a huge rubber, polyurethane, modified reinforced nano filler formula Database;
Rich application cases and experience in polyurethane industry;
Advantages of mold design and manufacturing capabilities, aviation mold standards to ensure fine products
Degree, precise control of temperature, formula ratio, mixing time and other process parameters Count.
Advantages of CAE analysis: Abaqus, FE-safe for polyurethane production Product strength and life calculation, optimize parts design.
Detailed Photos
New material research and development introduction
High Performance Materials U3 Series (93-95A)
Super high performance materials based on NDI system are suitable for high load bearing and dynamic performance requirement
High roller, performance equivalent to Vulkolan.
Excellent ultimate bearing capacity
Good dynamic bearing capacity
Super wear resistant
Good resilience
Super fatigue resistant
High Performance Material U4 Series (93-97A)
Super high performance material based on PPDI system, suitable for high speed and high temperature rollers. Performance close to Uremet roller coaster roller roller material.
Excellent dynamic bearing capacity
High performance can be maintained at high temperatures
Excellent resilience
Super fatigue resistance
Super wear resistant
It still maintains good compression deformation at high temperature
Main Product
Our Advantages
Our engineering, research and development professionals utilize a customized approach that is uniquely tailored to solve each individual customer's problems.
What's more, we utilize over 100 polyurethane chemistries with proprietary mixing, pouring, molding and curing techniques to meet the most demanding conditions, such as high speeds, heavy loads and high wear applications. Our manufacturing quality standards, precision manufacturing equipment and inspection processes have been developed and refined over our 20 year history to ensure the highest quality products in the industry.
Design and Analysis
Our engineers, which are among the most knowledgeable in the industry, specialize in:
(i) analyzing individual wheel application challenges and developing new and innovative ways to solve them
(ii) continually developing and testing new polyurethane chemistries and wheel designs to produce new and better products with superior performance under the most challenging conditions
(iii) evaluating individual applications that are experiencing high wheel failures and recommending alternative chemistries or other changes to alleviate specific types of failure (such as blowout or delamination)
(iv) continually evaluating and modifying our proprietary processing and manufacturing techniques (mixing, pouring, molding and curing) to enhance quality, consistency and performance
With over 100 proprietary polyurethane chemistries and the experience from developing wheel products utilized in cutting edge applications across several industries, our engineers have a broad knowledge base that can be applied to individual wheel applications. Our full service capabilities include:
(i)Design of new parts, assemblies and wheels using the latest CAD 3D modeling software
(ii)Reverse engineering of existing parts through material analysis and engineering evaluation of wear, fatigue and failure patterns
Stress and fatigue analysis and optimization utilizing Cosmos FEA software and supporting calculations
(iii)Validation and other forms of testing using our custom built wheel testing equipment and amusement ride simulator
(iv)All of our parts are designed and evaluated in accordance with the applicable industry quality standards (for example, ASTM F835.5, F1159 and F1123 regulations for the design and construction of amusement ride replacement parts
Wheel Testing
We have developed proprietary wheel testing equipment that is designed solely for industrial and amusement wheel applications.
Simulation Testing
Our testing equipment allows us to simulate the loads and speeds of industrial wheel applications, providing an
invaluable tool to determine the best solution and maximize wheel performance. For example, based on the g-force
profile of an amusement ride, we can duplicate the duration of a ride's speed and load, which not only provides
valuable data for superior wheel design but also allows for comparative testing of alternative materials.
Friction Testing
Our wheel design and test capabilities are further enhanced by the addition of our new custom-made wheel friction
tester which measures a wheel's static and kinetic coefficient of friction. The tester's proprietary design provides the
flexibility to simulate the operating conditions of individual applications and conduct comparative testing to measure
the coefficient of friction across multiple variables, including: different tread materials, applied loads, wheel sizes,
tread configurations, running surfaces, track lubricants and ambient conditions.
Our wheel testing capabilities are also utilized extensively in new product development through the evaluation of polyurethane chemistries and the simulation of new industrial wheel applications.
Manufacturing Quality Standards
Over 20 years of processing polyurethane, we have developed numerous quality assurance procedures and
maintain detailed documentation on each wheel we manufacture. We document 24 individual quality assura
nce procedures on every product throughout our manufacturing process. We maintain this detailed documentation
so that it can be analyzed and tailored by our engineers to maximize wheel performance for each customer's
unique wheel application.
Precision Manufacturing
Our high quality, state-of-the-art equipment helps to ensure the highest quality products. Our in-house machine shop utilizes computer controlled Mori Seiki lathes and mills for machining steel, aluminum and nylon hubs and tooling to tolerances of less computer controlled Mori Seiki lathes and mills for machining steel, aluminum and nylon hubs and tooling to tolerances of less of wheel components. In addition, we utilize both automated manufacturing systems (Urethane Dispensing Machine from Max Machinery) for high volume production and hand casting stations for low volume production.
Inspection Processes
Our adheres to strict quality assurance standards and stringent inbound and outbound inspection procedures for reconditioning worn wheels. Each wheel undergoes a complete functional, visual and dimensional inspection as well as a complete cleaning. Hubs with excessive wear, cracks or dimensions outside of previously set tolerances are rejected and returned to customers. In addition, our inspection and documentation procedures can be tailored to each customer's specific requirements.
Company Profile
Packaging & Shipping
Certifications
FAQ
1. Are you a manufacturer?
Yes,we have our own factory workshop and machines,we control every step for production.
2. Do you have stock products to sell?
For some regular products,we have stock;but usually we supply customized products.
3. What is the quality of your products?
All of our manufacturing factories are ISO 9001 certified.Nowadays we successfully supply important players on the worldwide markets.Our products comply with the various demanding National and International standards.
4.What about Delivery Time?
In view of the particularity of the rigging industry, the surface of the product and the typing of the product itself must be customized at any time according to customer requirements.Please contact customer service for delivery time.
We have developed proprietary wheel testing equipment that is designed solely for industrial and amusement wheel applications.
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